BIW Sheet Metal
Side Door & Closure System Engineering
Front/rear doors, hood, tailgate, hinge/latch interfaces, reinforcements, sealing and dimensional control.
Example learning outputs: closure assembly definition; structural panel drawings; tolerance allocation; inspection checklist; validation summary.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
BIW Sheet Metal
Upper Body & Underbody Structure Engineering
Body side, roof, pillars, floor, tunnel, cross-members, side sills and load-path integration.
Example learning outputs: body structure definition; section validation; material records; joining specification; dimensional control plan.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
Automotive Interior
Door Trim & Pillar Trim Engineering
Trim panels, armrests, map pockets, clips, side-airbag clearance, wiring and glass interfaces.
Example learning outputs: trim assembly drawings; attachment layout; material specification; interface control; inspection plan.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
Automotive Interior
Headliner & Cabin Interior Integration
Headliner, roof interfaces, grab handles, sun visors, overhead console, lighting, wiring and airbag zones.
Example learning outputs: headliner definition; roof interface drawings; wiring layout; assembly sequence; validation checklist.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
Seating Systems
Seat Frame & Rail Engineering
Seat frame, cross-members, rails, mounting feet, adjustment travel and floor interfaces.
Example learning outputs: seat frame drawings; rail definition; structural interface drawings; assembly procedure; dimensional plan.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
Seating Systems
Recliner & Foam Development
Recliner mechanism, locking system, cushion/backrest foam, trim interfaces and durability.
Example learning outputs: recliner drawings; foam profile documentation; locking mechanism definition; comfort validation summary.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
EV Battery Pack
Battery Enclosure Structural Engineering
Lower tray, upper cover, reinforcements, mounting brackets, sealing surfaces and vehicle attachments.
Example learning outputs: enclosure drawings; reinforcement layout; material specification; sealing specification; validation documentation.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.
EV Battery Pack
Cooling System & Battery Pack Integration
Cooling plates, coolant channels, module interfaces, electrical routing, insulation and service provisions.
Example learning outputs: cooling assembly drawings; coolant routing; electrical interfaces; leak checklist; validation report.
Project brief for guided practice; not presented as a verified individual learner submission or OEM-approved design.